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Forklift AGV

Fully Automated Forklift AGVs with Integrated Safety Laser Sensors:

1. Forward Sensing Control

Forward sensing control systems help prevent collisions by using a range of detection technologies to monitor the path ahead. These systems commonly include ultrasonic sensors, infrared (optical) sensors, and physical bumper sensors.

  • Ultrasonic sensors function similarly to radar, emitting high-frequency sound waves ("chirps") and measuring the time it takes for the echo to return. This allows the AGV to detect nearby obstacles and adjust its movement to avoid impact.

  • Optical sensors operate using infrared emitters and receivers. They send out infrared signals and detect reflections to sense objects in front of the AGV. While similar in function to ultrasonic sensors, optical systems can be limited in coverage angles and may present installation and operational challenges.

  • Bumper sensors are physical contact devices that serve as a backup safety mechanism, engaging only when other systems fail to prevent contact.

2. Combined Control

Combined control systems enhance safety by integrating both collision avoidance sensors and area control sensors. This dual-layer approach ensures comprehensive protection during operation.

  • Collision avoidance sensors handle immediate object detection and response.

  • Area control sensors monitor the AGV’s environment and coordinate movement with other AGVs to avoid interference.

Even if the area control system fails or is disabled, the collision avoidance system remains active, ensuring the AGV can still detect obstacles and prevent collisions.

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System Management:

AGV Control Systems in Industrial Applications

Industries that deploy Automated Guided Vehicles (AGVs) require reliable control mechanisms to ensure smooth and safe operations. There are three primary methods used to monitor and manage AGVs: locator panels, CRT color graphic displays, and central logging and reporting systems.

  • Locator Panels
    These panels provide a straightforward interface to track the AGV’s current location within a facility. If a vehicle remains in the same area for an extended period, it may signal a malfunction or that the AGV is obstructed.

  • CRT Color Graphic Displays
    This display system offers real-time status updates for each AGV. Information typically includes the vehicle's operational status, battery level, unique identifier, and potential blockage points. This visual interface allows operators to monitor and respond to issues more efficiently.

  • Central Logging and Reporting Systems
    Centralized logging systems record operational data and activity history for all AGVs in the network. These logs are essential for technical diagnostics, performance analysis, and runtime verification. Reports can be printed or stored digitally for maintenance and support purposes.

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Specifications:

1. Dimensions & Load Handling

  • Overall Dimensions: 1585 mm (L) × 780 mm (W) × 2035 mm (H)

  • Fork Dimensions: 1170 mm (L) × 188 mm (W) × 55 mm (H)

  • Fork Spread: 570 mm / 680 mm (adjustable)

  • Maximum Load Capacity: 1000 kg

  • Compatible Pallet Sizes: 1200 × 1000 mm / 1100 × 1100 mm

  • Lifting Height: 120 mm

2. Performance & Mobility

  • Self-Weight (Including Battery): 400 kg

  • Turning Radius: 1350 mm

  • Travel Directions: Forward, Backward, Rotational

  • Drive Mode: Single Steering Wheel Drive

  • Acceleration: 0.35 m/s²

  • Maximum Travel Speed: 1.2 m/s

  • Maximum Climbing Angle: 3° (unloaded) / 2° (loaded)

3. Navigation & Control

  • Navigation Method: Laser SLAM

  • Navigation Accuracy: ±10 mm

  • Stopping Accuracy: ±10 mm

  • Stopping Angle Accuracy: ±1°

  • Communication Interface: WiFi / 5G

4. Power & Charging

  • Battery Type: Lithium-Ion

  • Charging Method: Side Charging

  • Full Charging Time (from full discharge): ≤ 1 hour

  • Rated Operation Time: Up to 6 hours

5. Safety Features

  • Front Obstacle Detection Sensors

  • Mechanical Anti-Collision Mechanism

  • Emergency Stop Switch

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Key Benefits:

  • High Efficiency
    AGVs perform material handling tasks swiftly and consistently, significantly increasing overall productivity. Unlike manual labor, they maintain optimal speeds and reduce idle time, helping to eliminate bottlenecks and production delays.

  • Reduced Labor Costs
    By automating transportation and handling tasks, AGVs minimize the need for manual labor. This leads to substantial savings on wages, employee benefits, and training costs, ultimately lowering operational and production expenses.

  • Enhanced Accuracy
    Advanced navigation systems and precision sensors enable AGVs to accurately locate, handle, and transport materials. This high level of accuracy reduces order fulfillment errors, product damage, and losses due to misplacement or mishandling.

  • Flexibility & Scalability
    AGVs offer adaptable routing and task management capabilities, allowing seamless integration into dynamic production environments. Modular system expansion enables businesses to scale operations efficiently as demand grows or shifts.

  • Optimized Logistics Management
    Automated AGV systems streamline material flow, reduce human errors, and enhance overall logistics efficiency. Their ability to operate autonomously supports more organized workflows and elevates the quality of logistics and inventory management.

Application:

  • Warehouse Management
    AGVs automate inbound and outbound logistics, as well as internal inventory transfers. With intelligent navigation systems, they ensure precise cargo handling and placement, significantly reducing manual errors and operational delays.

  • Production Line Material Handling
    AGVs facilitate the transport of raw materials, semi-finished components, and finished products along production lines. Their timely and reliable delivery supports just-in-time (JIT) manufacturing, enhancing line efficiency and reducing downtime.

  • Flexible Assembly Lines
    AGVs can operate as independent units or be integrated into synchronized assembly processes. This reduces labor requirements, saves valuable floor space, and shortens production cycle times, contributing to leaner manufacturing operations.

  • Fully Automated Finished Goods Transport
    AGVs follow predefined routes to pickup points, automatically load finished products, and deliver them to designated warehouse locations via optimized paths. This automation significantly reduces labor costs while maximizing delivery speed and transport efficiency.

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CONTACT

Contact Us

Address

No. 158, East Section of Wei 11th Road, Crane Industrial Park, Weizhuang Town, Changyuan City, Henan Province

 

Email: david@zfcrane.com

WhatsApp: +86-1750-3832-559

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