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Heavy Load AGV

Description:

The heavy-load Automated Guided Vehicle (AGV) is a mobile transfer cart robot designed to move heavy materials within industrial environments. It navigates using floor-mounted markers such as wires, lines, and more advanced systems like radio signals, cameras, magnets, or lasers.

heavy-load-AGV

Application:

Common items transported by AGVs include:

  • Raw materials – such as metal parts, plastic components, or wood panels

  • Finished products – including packaged goods, electronics, or machinery

  • Supplies – like tools, spare parts, or production materials

  • Hospital items – including food trays, clean linens, medications, and medical equipment

AGVs are used in industries such as:

  • Manufacturing (assembly line transport)

  • Pulp and paper

  • Metal processing

  • Publishing and printing

  • Healthcare

With a wide range of models available, AGVs can be customized for tasks like warehouse distribution, production line support, or facility-wide deliveries.

heavy-load-AGV-parameters

AGV Navigation Methods:

AGVs use several navigation systems to follow predefined paths accurately. The choice of method depends on the application environment, required flexibility, and infrastructure constraints.

1. Wired Navigation

  • A groove is cut into the floor, and a wire is embedded beneath the surface along the AGV’s intended path.

  • The wire emits a magnetic field detected by sensors mounted at the bottom of the AGV.

  • The system calculates the AGV’s position relative to the wire and adjusts steering to stay precisely on the path.

  • Best for: Fixed routes in environments where permanent modifications to the floor are acceptable.

2. Optical Guidepath

  • A UV-reactive strip (paint or tape) is applied to the floor surface.

  • The AGV uses UV emitters and detectors to recognize the path.

  • The onboard control system reads the stripes and adjusts direction to follow them accurately.

  • Requires less floor modification compared to wired systems.

  • Best for: Flexible setups with moderate environmental adjustments.

3. Laser Target Navigation

  • Reflective markers are placed at fixed positions (e.g., walls, poles, or machinery).

  • The AGV uses a laser scanner to detect these markers by emitting beams and measuring reflected signals.

  • Position is determined by triangulating angles and distances to multiple reflectors.

  • The AGV’s location is compared with a pre-mapped layout to guide its movement.

  • Best for: Complex environments requiring high positional accuracy and flexible path changes.

workshop-heavy-load-AGV

Steering Control Systems:

AGVs rely on various steering mechanisms to navigate precisely along their designated paths.

1. Differential Steering (Most Common)

  • Involves two independently powered drive wheels.

  • AGV moves forward or backward when both wheels operate at the same speed.

  • Turning is achieved by driving the wheels at different speeds—similar to a tank.

  • Advantages: Simple design, no need for separate steering motors or linkages.

  • Best for: Tight spaces or operations near stationary machines.

Note: Differential steering is not suitable for towing applications, as it can cause jackknifing when the AGV turns while pulling a trailer.

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CONTACT

Contact Us

Address

No. 158, East Section of Wei 11th Road, Crane Industrial Park, Weizhuang Town, Changyuan City, Henan Province

 

Email: david@zfcrane.com

WhatsApp: +86-1750-3832-559

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